Taiyo Kogyo Column

Disaster Recovery] 13 Cases of Slope Protection and Three-Surface Channel Works Completed in a Short Construction Period Using Fabric Formwork

There is a method to realize riverbank revetment and slope protection works by forming concrete surfaces in a much shorter construction period than conventional methods. In many cases, concrete casting work is required for disaster restoration of rivers damaged by typhoons, torrential rains, and record-breaking heavy rains. However, this is not always the best method for disaster restoration where a quick response is required, as it is time-consuming, costly, and manpower-intensive, requiring heavy machinery to be brought to the site, wooden formwork to be assembled, and skilled formworkers to be arranged. We introduce “Fabric Formwork TACOM” as a method to solve such problems and enable concrete surface forming work in a short period of time, at low cost, and with a small number of workers. The features of the fabric formwork “TACOM” and examples of slope protection and three-sided waterway construction in which it was actually used are introduced in detail.

What is "Tacom," a fabric formwork that forms a concrete surface in a short construction period?

Fabric formwork “Tacom” is a bag-like mat made of synthetic fiber into which concrete or mortar can be poured. The installation of conventional formwork is unnecessary, and by pouring fresh concrete or mortar into the laid mat, a concrete surface of a certain thickness can be formed easily and in a short period of time.

The installation procedure for fabric formwork “Tacom” is a simple 3-step process

Construction is completed in the following three simple steps and requires no special heavy equipment or skilled labor. Time, cost, and manpower can be reduced.

  • Construction Step 1: Laying and Fixing Work (laying and fixing mats)
  • Construction Step 2: Pouring (pouring concrete or mortar)
  • Construction Step 3: Cleaning Work (washing away spilled concrete, etc.)

(Construction Step 1: Laying and fixing: mats are laid, single pipe is passed through, and fixed with chain blocks) (Construction Step 2: Injecting: concrete is injected by inserting an injection hose into the inlet of the mat) (Construction Step 3: Cleaning: spilled concrete and dirt are washed away with water) Related Information:Slope Surface Download Protection Documents

Four excellent features of fabric formwork “Tacom

While being simple and quick to respond, it has the following four outstanding features and is of such high quality that it can be used for main restoration work rather than temporary restoration.

  • Flexible and short construction period (daily construction volume: approx. 300-500m2)
  • Versatility in any location (lightweight and adaptable to various terrains)
  • High durability (highly durable against waves, water currents, etc.)
  • Excellent economy (approx. 6,000 yen per 5 cm thick x 1 m2)

This allows, for example, slope protection works to demonstrate the advantages shown in the following table compared to conventional mortar spraying methods.

Example of slope protection and three-sided channel construction using fabric formwork "Tacom

The following 13 cases in which fabric formwork “TACOM” was adopted for disaster restoration work to achieve full restoration in a short construction period are introduced with photos and summaries.

  • Case 1: [Slope protection and three-sided channel construction] Oku-Ohmami disaster restoration (Gifu Prefecture)
  • Case 2: [Slope protection and three-sided channel construction] R21 Mitake area disaster restoration (Gifu Prefecture)
  • Case 3: [Slope protection work] Slope protection of road bridge abutment (Aichi Prefecture)
  • Case 4: [Slope protection and revetment] Slope protection of national highway (Fukui Prefecture)
  • Example 5: [Slope covering work] Prefectural road disaster restoration work (Kagoshima Prefecture)
  • Example 6: [Railway slope protection work] Disaster restoration work on a railroad line (Aichi Prefecture)
  • Case 7: [Three-sided channel construction] Odai natural disaster restoration work (Mie Prefecture)
  • Case 8: [Three-sided canal construction] Temporary restoration work for the Yuri Valley disaster (Ishikawa Prefecture)
  • Example 9: [Dam revetment] Midorikawa disaster restoration work (Kumamoto Prefecture)
  • Case 10: [River revetment construction] Kawauchi River disaster restoration work (Kagoshima Prefecture)
  • Example 11: [Slope protection work] Slope disaster restoration work in a privately owned facility (Aichi Prefecture)
  • Example 12: [Slope protection work] Circular expressway disaster restoration work (Gifu Prefecture)
  • Case 13: [Underwater breakwater construction] Port gap filling repair work (Mie Pref.)

Case 1: [Slope protection and three-sided channel construction] Oku-Ohmami disaster restoration (Gifu Prefecture)

施工場所 岐阜県郡上市奥大間美
Part Number Standard (non-filter) type 200H (20cm thickness)
Scale of construction 69m2
Construction Period March 2011

 

Case 2: [Slope protection and three-sided channel construction] R21 Mitake area disaster restoration (Gifu Prefecture)

施工場所 岐阜県可児郡御嵩町次月地先
Part Number Standard (non-filter) type 300H (30 cm thick)
Scale of construction 730m2
Construction Period April 2011

 

Case 3: [Slope protection work] Slope protection of road bridge abutment (Aichi Prefecture)

施工場所 愛知県岡崎市
Part No. Filter type TF65C (6.5cm thick)*
Scale of construction 1,755m2
Construction Date July, 2015

*Filter type with a gap at the bottom of the sheet is suitable for slopes with spring water and regulating reservoirs with a water level difference, and can drain spring water from the slope smoothly.

 

Example 4: [Slope protection and revetment work] National highway disaster restoration work (Fukui Prefecture)

施工場所 福井県越前市
Part Number Standard (non-filter) type 200H (20 cm thick)
Scale of construction 681m2
Construction Period March 2009

 

Example 5: [Slope covering work] Prefectural road disaster restoration work (Kagoshima Prefecture)

施工場所 鹿児島県霧島市溝辺町
Part Number Standard (non-filter) type 50H (5cm thick)
Scale of construction 170m2
Construction Period June 2006

 

Example 6: [Railway slope protection work] Disaster restoration work on a main railroad line (Aichi Prefecture)

施工場所 愛知県名古屋市
Part No. Mesh type M440
Scale of construction 320m2
Construction Period March 2005

The mesh type is a grid of mats. It is suitable for road slopes where greening is required, etc. By placing soil or vegetation sandbags inside the frame, it is possible to green the slope surface.

 

Case 7: [Three-sided channel construction] Odai natural disaster restoration work (Mie Prefecture)

施工場所 三重県多気郡大台町
Part Number Standard (non-filter) type 200H (20cm thickness)
Scale of construction 240m2
Construction Period July-August 2009

 

Case 8: [Three-sided waterway construction] Temporary restoration work for the Yuri Valley disaster (Ishikawa Prefecture)

施工場所 石川県
Part Number Standard (non-filter) type 200H (20cm thick)
Scale of construction 102m2
Construction Period November 2009

 

Example 9: [Dam revetment] Midorikawa disaster restoration work (Kumamoto Prefecture)

施工場所 熊本県甲佐町
Part Number Standard (non-filter) type 200H (20cm thickness)
Scale of construction 71.03m2
Construction Period July 2006

 

Example 10: [River revetment construction] Kawauchi River disaster restoration work (Kagoshima Prefecture)

施工場所 鹿児島県薩摩郡さつま町
Part Number Standard (non-filter) type 200H (20cm thickness)
Scale of construction 1,446m2
Construction Period March 2008

Example 11: [Slope protection work] Slope disaster restoration work in a privately owned facility (Aichi Prefecture)

Construction Location Inuyama City, Aichi Prefecture
Part Number Mesh type M440
Scale of construction 300m2
Construction Period August 2010

 

Example 12: [Slope protection work] Circular expressway disaster restoration work (Gifu Prefecture)

施工場所 岐阜県可児市久々利地内
Part Number Standard (non-filter) type 100H (10cm thickness)
Scale of construction 465m2
Construction Period December 2009

 

Case 13: [Underwater breakwater construction] Port gap filling repair work (Mie Pref.)

施工場所 三重県鵜殿港沖 防波堤
Part No. Standard (non-filter) type 200H and 300H
Scale of construction 550m2
Construction period August and September 2010

 

Related information: Download Slope Protection Resources

summary

Using the fabric formwork “TACOM”, slope protection and three-sided waterway construction can be realized at any site with a short construction period, low cost, and a small number of workers. In situations where time, budget, and manpower are limited, such as in disaster restoration work, there are better methods than conventional concrete placement using formwork, and we recommend that you consider fabric formwork “TACOM” as an option. For more information on the fabric formwork “TACOM”, or for direct inquiries to the provider, Taiyo Kogyo Corporation, please refer to the following link.

 

> “Cloth Formwork Tacom” by Taiyo Kogyo Co.

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