Completed the second example of a “next-generation chimney” made of membrane material in Japan.
Chimneys with excellent workability and earthquake resistance that take advantage of the characteristics of membrane materials
2024.09.04
Taiyo Kogyo Corporation (Tokyo Head Office: Setagaya-ku, Tokyo; Osaka Head Office: Yodogawa-ku, Osaka; President: Yumi Nomura), a company involved in large-scale membrane structures (tent structures) and civil engineering and logistics materials, has received an order from Hitachi Zosen Corporation (Head Office: Suminoe-ku, Osaka; President: Michi Kuwahara) for the construction of a “next-generation chimney” for the Eastern Saga Prefecture Environmental Facility Association, Eastern Saga Clean Ecoland. (Head Office: Suminoe-ku, Osaka; President: Michi Kuwahara), and recently completed construction.
Next Generation Chimneys" Overview
「次世代煙突」は、従来のごみ焼却施設の煙突に用いられてきた外壁コンクリートやPCパネルに替わり、軽量素材である「PTFEガラス繊維膜材」を採用した新工法です。
2011年に太陽工業と日立造船の共同で開発がスタートし、国土交通大臣指定性能評価機関である一般社団法人日本膜構造協会(東京都中央区、川口健一代表理事)の技術審査を経て、2013年より販売を開始しました。2018年4月に稼働開始した、城南衛生管理組合クリーンパーク折居(所在地:京都府宇治市)に続き、本件が2件目の採用事例となります。
Features of "next-generation chimneys" using membrane materials
workability
By covering a large area with a single membrane panel, installation time is reduced compared to conventional installation methods.
translucency
The membrane material is highly translucent, allowing natural light to penetrate the space inside the chimney, which improves workability during maintenance in the interior space. The outer surface of the membrane does not require external painting, thus reducing maintenance costs.
environmentality
The surface of the membrane material is coated with titanium oxide photocatalyst, which also decomposes and removes nitrogen compounds (NOx) and sulfur oxides (SOx) contained in the air. It also maintains a beautiful white appearance due to its self-cleaning effect, which breaks down organic dirt and washes it away with rain.
earthquake-proof
Membrane materials are extremely lightweight compared to conventional building materials and are characterized by high earthquake resistance. Because it is a flexible material, it follows deformation during earthquakes and is not easily damaged or scattered. This material is less likely to cause secondary disasters due to falling.
design ability
The “Next Generation Chimney” received the Good Design Award in 2018 for its seismic resistance, ease of construction and maintenance. The newly completed project features a polyhedron that transforms from a square to an octagonal shape toward the top, and the chimney made of white membrane material is also characterized by its high monument-like design.
https://www.g-mark.org/gallery/winners/9dfc2f63-803d-11ed -af7e-0242ac130002
Next Generation Chimney Appearance
Next-generation chimney Interior view (looking up)
Facility Overview
所在地:佐賀県鳥栖市真木町39番地1
施設名:佐賀県東部環境施設組合 佐賀東部クリーンエコランド
建物:地下1階、地上5階建て
施主:佐賀県東部環境施設組合
運営:佐賀県東部環境テクノロジー株式会社
工期:2020年8月~2024年3月末
運営:2024年4月~2054年3月
Membrane Material "Next Generation Chimney" Overview
Scale: 6.1m wide x 30m high
Shape: Polyhedron that transforms from square to octagonal toward the top
Membrane material: PTFE glass fiber membrane
Construction period: Mid-May 2023 to 2 weeks
Reference: Past press release regarding this announcement (our website)
World’s first next-generation chimney completed
https://www. taiyokogyo.co.jp/news/63226/
About Hitachi Zosen Corporation
Hitachi Zosen Corporation has delivered more than 400 reinforced concrete and steel chimneys to municipal waste incineration and power generation facilities and thermal power plants, and has top-level experience and technology in chimney design, fabrication, and construction in Japan.
About Taiyo Kogyo Corporation
Taiyo Kogyo is a leading manufacturer of large membrane surface structures that are economical, easy to install, translucent, and well designed. Under the corporate philosophy of “Unlocking the infinite possibilities of membranes to deliver an inspiring and comfortable environment to our customers. Under the corporate philosophy of “We will bring excitement and a comfortable environment to our customers by exploiting the infinite possibilities of membranes,” TSP Taiyo has been supporting the safety and security of society by utilizing the characteristics of light and strong materials to expand its business in various fields including construction, as symbolized by the roof of the giant dome, civil engineering, logistics, and environmental fields.
Together with group companies such as TSP Taiyo Corporation, which provides event consulting services, and ACTIO Corporation, which manages facilities, we are working to “make the world softer and the future warmer. We aim to “make the world soft, and the future warm. TSP Taiyo Corporation, the event consulting firm, and Actio Corporation, the facility management firm.
Photos for the press can be downloaded from here.